Jacquard machine leader Song and Song: Science and technology innovation achievements in the textile industry "big brother"


Jiaodong Online Network April 8th In the Yantai Development Zone, there is a high-speed electronic jacquard machine that is not well-known to most people but makes the domestic and foreign textile industry, especially the jacquard machine manufacturer, smell and change. Electrothermal calendering systems, electronic dobby machines and other machines specially used for high-quality fabric production have broken the state that the jacquard market is monopolized by foreign manufacturers, filling the domestic gap and becoming China's most advanced textile production tool, and the price is only imported. 1/3 of the product. This is Yantai Song and Song Science and Technology Application Engineering Co., Ltd., which was recognized as a national key high-tech enterprise by the Torch Hi-Tech Industrial Development Center of the Ministry of Science and Technology.
High-efficiency innovation leading quality Song and Song Company was established in 1999. At that time, the electrothermal plates and electronic jacquard machines required for the domestic textile industry were completely imported from Germany, France and other countries. It was easy to break and expensive. One set of electronic jacquard machines was 12,000 US dollars, and only 30,000 textile enterprises had only three or four. The home is in use.
In August 1998, Longkou Nanshan Rongfang wanted to ask Song Risheng, the head of the Song and Song Company, to help repair the electric heating plate on the electric calender imported from Germany. Song Risheng said: "I can't repair, but I can make it. Give me half a month. Time, bring a small sample to you, and then set the cost." After careful development, the fine-spinning production of electric heating calendering system soon came out. In 1999, Song Risheng established the company to start selling. Due to the good quality and low price, the supply is in short supply. In 2001, Song and Song enterprises began research and development of high-speed electronic jacquard machines. Based on the world's most advanced French Stäubli, the paper started from the weaving CAD, controller, electromagnetic needle selection components and mechanical structure. Continuous digestion, absorption and improvement, in September 2002, after on-site anatomical debugging, the Chengxi Huaxi customer site test successfully, each set price is only 36,000 yuan, which is 1/3 of imported products. The world's only electronic jacquard machines can be made by Stäubli, Bonus, and Gross, Germany. Compared with imported products, Song and Songbian electronic jacquard machines have a 20% reduction in equipment installation time. Fault repair, recovery is shortened by 80%, and the electronic control system is simplified. Subsequently, trademarks, decorative fabrics and other jacquard machines have also been developed, the product adaptability, from narrow fabrics to wide fabrics, from simple organization to complex patterns, from low-speed shuttle looms to high-speed shuttleless looms Applicable, and has reached the world's advanced level, its core technology has applied for national patents, not only to create good economic benefits for textile enterprises, but also bring good social benefits. In just a few years, Song and Song have developed into a national key high-tech enterprise integrating scientific research, production, management and service.
Close to the customer's open market expansion field In recent years, with the rapid development of the textile industry, the domestic market demand for high-speed electronic jacquard machines is strong, of which the demand for jacquard machines within 200 needles is about 600 units/year, and that of 1344 needles is 1000 units/year. It is around 2000 sets/year in 2,688 stitches. In 2003, Song and Song electronic jacquard machines sold 362 units in China, and only 5 imported equipments in that year, accounting for almost all domestic markets. In 2004, the company achieved export. In India, it can sell about 500 units per year, accounting for more than 90% of the Indian market.
In 2004, the scientific research institutions and enterprises based in Zhejiang University developed electronic jacquard machines, and the competition in the domestic market intensified. In order to seek greater market space, Song and Song were preparing to set up factories in Haining, Zhejiang Province, and set up new R&D centers. Production of 1,000 sets, while actively exploring the development of overseas markets, setting up factories in the name of agents in India, quickly understanding the customer market through local factories, discovering demand, providing fast service, making rapid improvements, reducing import and export procedures, and reducing cost. Song and Song marketing service networks are also established in textile countries such as Korea, Indonesia, Vietnam, Thailand, Bangladesh, and Pakistan.
Song and Song research areas continue to expand, currently mainly electronic jacquard machine series, but the company has made relevant technical reserves to provide customers with a complete set of weaving solutions, and at the same time negotiate with customers to establish advanced fabric production base, to enter the field of high-end fabrics Let Yantai become the most advanced production base of weaving equipment in China, and provide customers with advanced level of woven fabrics and knitted fabrics. If the goal is reached, Song and Song, which started from 4000 yuan, will have an output value of 500-800 million next year.
People-oriented generalized broken-line technology and the development of a high-tech enterprise, the excellent human resources are key, not only have a leader who understands technology and management, but also a research team with high technical level. Song and Song Company has 225 employees, more than 80% of whom have college education or above, and 40 people engaged in technical research, with an average age of 35 years. The legal representative of the company, Song Risheng, graduated from Dalian University of Technology with a master's degree in radio. He is 36 years old. He has worked in Taiwan-funded Japanese-funded enterprises in corporate and technical management, and has made achievements in electronics, chemical, paper, and mechatronics. , has a wealth of management experience and a strong technical innovation ceremony. Manager Song personally served as the research and development leader, and was also the holder of product technology patents, and built a team of computer, electronics, chemical, textile, mechanical and electrical integration and other professional development, production and sales. The company pays special attention to scientific research. The annual investment in science and technology development accounts for more than 8% of the sales revenue of the year.
Song and Song advocated the concept of generalized broken line, possessed strict enterprise management methods, and adhered to the principle of being close to customers, efficient production and leading technology. The company has been at the forefront of similar enterprises since its establishment. And Song, both gnashing teeth and helpless. Manager Song Risheng said: "I am most proud of the fact that foreigners sell 10 million pieces of equipment. I only sell them to customers for 3 million yuan. Others pay the equipment one year after the advance payment, and can pick up the goods in Song and Song one month."
Scientific and technological innovation is the soul of the continuous development of Song and Song. A national enterprise is entering the world's strong forests with an unpredictable attitude.

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